Q: We recently did an informal audit of our company to identify areas where we could be more efficient. One part of our process where we really need some improvement is in materials handling – especially when it comes to turning stacks. We have traditionally done this by hand, but it’s time consuming, can be arduous work for the staff, and often the stacks get knocked out of alignment leading to all sorts of problems.
We produce both general commercial print and packaging, and we have looked at pile turners before to solve this, but have never really been sure if that solution is right for us. What would you advise?
A: Of course we can help.
The pile turner is a machine often eclipsed by more dynamic equipment, but it can be essential to streamlining operations and enhancing productivity.
In print and packaging, we know that every single second counts. Manually flipping stacks of printed sheets can take valuable time and effort. By automating this task, pile turners allow operators to concentrate on more essential functions.
For example, with a pile turner, you can decrease preparation time for printing and finishing processes by around 30% – that soon adds up! This quick turnaround allows you to meet stringent deadlines without sacrificing quality.
Even better, reducing physical labour also lowers the risk of worker injuries. An automated system means fewer accidents, leading to a safer working environment.
But, having a pile turner is not just about removing a bottleneck. A notable benefit is their role in quality control. Manual handling often leads to misalignment, creases, or other imperfections (a thing you have noticed in your business). Automating the process minimises these risks, ensuring sheets are evenly and securely flipped.
This precision is vital, especially for cutting, folding, and binding, where consistent spacing directly affects the quality of the final product. Pile turners can also handle various substrates, including paper, cardboard, and plastic films. For a company like yours, which may be producing brochures, report covers, and packaging materials all in one week, this ability and flexibility makes them an excellent investment.
They also help to minimise waste due to damage or misalignment – yet another benefit!
As the print and packaging industry evolves, investing in innovative machinery like pile turners – and here CyanX is able to offer a solution from Toppy – is crucial for maintaining a competitive edge. The benefits extend beyond efficiency and productivity to quality, versatility, and sustainability.
If you have any questions, please just drop us a line, or talk to us at [email protected]. Our experienced and knowledgeable team will be able to help.
#pileturners #CyanX #Toppy #materials-handling #print #packaging
4th July 2025
